Building a 600 Tons Per Hour (TPH) mobile cone crusher is a complex task that requires careful planning, skilled engineering, and the right materials. Below is a high-level overview of the steps involved:
1. Research and Design
- Market Study: Conduct a market survey to understand the specific needs and requirements.
- Feasibility Study: Perform a feasibility study to determine the technical and economic viability.
- Design Specifications: Define the specifications, including material types, capacity, mobility, power requirements, and operational conditions.
2. Components Selection
- Cone Crusher: Choose a high-capacity cone crusher that can handle 600 TPH, such as models from established manufacturers like Metso, Sandvik, or Terex.
- Chassis: Design or select a robust and durable mobile chassis to support the crusher and other components.
- Power Supply: Decide between diesel engines, electric motors, or a hybrid setup. Ensure the power supply matches the crusher’s requirements.
- Feeder: Include a suitable feeder (vibrating or grizzly) to handle the large load and ensure smooth operation.
- Screening Unit: Optionally, integrate a screening unit for sorting different sizes of material.
3. Engineering and Fabrication
- Frame Construction: Design and build a strong frame to support all the machinery and components.
- Component Integration: Integrate the cone crusher, feeder, power unit, and any other necessary components on the chassis.
- Mobility Mechanism: Incorporate tracks or wheels to make the crusher mobile, considering weight distribution and balance.
4. Assembly and Testing
- Prototype Assembly: Assemble a prototype to ensure that all parts fit together correctly and function as intended.
- Testing: Conduct rigorous testing for performance, safety, and durability under various conditions.
- Adjustments: Make necessary adjustments based on testing results to optimize performance.
5. Safety and Compliance
- Safety Features: Install safety guards, emergency stop mechanisms, and ensure compliance with relevant safety standards.
- Regulations: Ensure the design complies with local and international regulations on emissions, noise levels, and environmental impact.
6. Quality Control
- Inspection: Perform comprehensive inspections throughout the manufacturing process to maintain high quality.
- Certification: Obtain necessary certifications and approvals from relevant bodies.
7. Deployment and Training
- Logistics: Plan the transportation and deployment of the mobile crusher to the operation site.
- Training: Provide training for operators and maintenance personnel on the proper use and upkeep of the equipment.
8. Operation and Maintenance
- Manuals: Provide detailed operational and maintenance manuals.
- Support: Establish a support system for regular maintenance, spare parts, and troubleshooting.
Tools & Skills Needed
- CAD Software: For designing the components and layout.
- Engineering Expertise: Knowledge in mechanical, electrical, and structural engineering.
- Fabrication Tools: Welding equipment, machining tools, and assembly tools.
- Project Management: Efficient planning and coordination of different aspects.
Conclusion
Building a 600TPH mobile cone crusher is a significant investment and requires meticulous planning, expert engineering, and quality manufacturing. Collaboration with experienced manufacturers and adhering to industry standards will ensure the development of a reliable and efficient machine.
