Project Case

Other Articles

10 tph beach sand rutile refining plant

Creating a 10 TPH (tons per hour) beach sand rutile refining plant involves several key components and steps. Here’s a broad outline:

  1. Feed Preparation:

    • Collection of raw beach sand through dredging or excavation.
    • Initial screening to remove large debris and unwanted materials.
  2. Preliminary Separation:

    • Grizzly or Trommel Screen: Separates finer particles from large, unprocessable material.
    • Log Washer or Scrubbing Unit: Cleans the sand and removes clay, silt, and any organic materials.
  3. Primary Concentration:

    • Spiral Concentrators: Utilize gravity separation to concentrate heavy minerals like rutile from lighter sand.
    • Hydrocyclones: Further classify the feed and deslime the particles.
  4. Magnetic Separation:

    • Removal of magnetic iron-bearing minerals using a magnetic separator, enhancing the concentration of non-magnetic rutile.
  5. Electrostatic Separation:

    • High-Tension Roll Separators or Plate Separators: Separate minerals based on their electrical conductivity, refining rutile concentrate.
  6. Secondary Concentration:

    • Shaking Tables or Wilfley Tables: Provide a final gravity-based separation step for fine-tuning the concentrate.
  7. Quality Control:

    • Sampling and analysis to ensure purity and quality of the rutile concentrate meet required specifications.
  8. Tailings Management:

    • Proper disposal or reclamation of tailings to minimize environmental impacts.
  9. Ancillary Facilities:

    • Water Treatment Plant: Recycles and cleans water used in the separation processes.
    • Power Supply and Control Systems: Ensure reliable operation of all equipment.
  10. Material Handling Systems:

    • Conveyors, hoppers, and storage solutions for transporting and stockpiling materials.
  11. Safety and Compliance:

    • Ensure all processes adhere to local environmental regulations and safety standards.

By integrating these components efficiently, a 10 TPH beach sand rutile refining plant can operate effectively, yielding high-quality rutile concentrate suitable for various industrial applications, including the production of pigments, metal alloys, and more.

Request A Quotation!