10 tph beach sand rutile refining plant

Creating a 10 TPH (tons per hour) beach sand rutile refining plant involves several key components and steps. Here’s a broad outline:

1. Feed Preparation:

   • Collection of raw beach sand through dredging or excavation.
   • Initial screening to remove large debris and unwanted materials.

2. Preliminary Separation:

   • Grizzly or Trommel Screen: Separates finer particles from large, unprocessable material.
   • Log Washer or Scrubbing Unit: Cleans the sand and removes clay, silt, and any organic materials.

3. Primary Concentration:

   • Spiral Concentrators: Utilize gravity separation to concentrate heavy minerals like rutile from lighter sand.
   • Hydrocyclones: Further classify the feed and deslime the particles.

4. Magnetic Separation:

   • Removal of magnetic iron-bearing minerals using a magnetic separator, enhancing the concentration of non-magnetic rutile.

5. Electrostatic Separation:

   • High-Tension Roll Separators or Plate Separators: Separate minerals based on their electrical conductivity, refining rutile concentrate.

6. Secondary Concentration:

   • Shaking Tables or Wilfley Tables: Provide a final gravity-based separation step for fine-tuning the concentrate.

7. Quality Control:

   • Sampling and analysis to ensure purity and quality of the rutile concentrate meet required specifications.

8. Tailings Management:

   • Proper disposal or reclamation of tailings to minimize environmental impacts.

9. Ancillary Facilities:

   • Water Treatment Plant: Recycles and cleans water used in the separation processes.
   • Power Supply and Control Systems: Ensure reliable operation of all equipment.

10. Material Handling Systems:

    • Conveyors, hoppers, and storage solutions for transporting and stockpiling materials.

11. Safety and Compliance:

    • Ensure all processes adhere to local environmental regulations and safety standards.

By integrating these components efficiently, a 10 TPH beach sand rutile refining plant can operate effectively, yielding high-quality rutile concentrate suitable for various industrial applications, including the production of pigments, metal alloys, and more.