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Why is coal crushed in power plants?

In coal-fired power plants, coal is crushed into a fine powder for several reasons:

  1. Increased Surface Area: Crushing the coal increases its surface area, allowing it to burn more efficiently. This enhances combustion efficiency and results in more complete burning of the fuel.

  2. Improved Burning Rate: Pulverized coal can burn at a faster rate compared to larger chunks. This leads to better control over the combustion process and enables rapid adjustments to meet the power demands.

  3. Uniform Burn: Pulverizing coal ensures that it burns uniformly. This helps in maintaining a consistent temperature inside the furnace and reduces the formation of clinkers and slag.

  4. Enhanced Heat Transfer: Finer coal particles facilitate better heat transfer to the boiler tubes, improving the overall efficiency of the boiler and generating more steam for power production.

  5. Reduced Emissions: Complete combustion of pulverized coal results in lower emissions of unburned carbon and other pollutants, thus making the power plant more environmentally friendly.

Overall, crushing coal into a fine powder is a crucial step in ensuring efficient, clean, and reliable power generation in coal-fired power plants.